Optimisation of FDM composite lay-up tooling for additive manufacture

Published:

Researchers at the AMRC Design & Prototyping Group have succeeded in cutting the time take to make a suite of carbon composite lay up tools by more than 45 per cent, while reducing the amount of support material needed by more than 80 per cent.

Comparison of the original tool (right), against the larger optimised version

The Group designed and additive manufactured (AM) the tools as part of a larger project.

Optimisation of FDM composite lay-up tooling for additive manufacture

The initial AM tool design followed a somewhat traditional form and the savings were achieved by applying design for additive manufacturing principles, using, amongst other things, tool path data, including the width of deposited material bead, generated by the software associated with the production equipment, a Stratasys Fortus900mc.

For detailed information about Optimisation of FDM composite lay-up tooling for additive manufacture contact Mark Cocking:

m.cocking@amrc.co.uk

Click here to download the full case study >>

Related News

AMRC Cymru to help develop the next generation of tidal stream turbine blades
29/05/2025
The University of Sheffield Advanced Manufacturing Research Centre (AMRC) Cymru is teaming up with the Welsh Government to develop the next generation of tidal …
Satellite system getting ready for launch
21/10/2019
A former soldier in the Parachute Regiment has taken a giant leap towards creating a novel launching system using balloons to put satellites into space followin …
Innovative hospital doctor seeks to save Health Service funds with AMRC help
05/09/2014
A sharp-minded Accident and Emergency doctor has turned to design experts at The University of Sheffield Advanced Manufacturing Research Centre with Boeing (AMR …
Bioengineering student instrumental in AMRC medical project
05/09/2019
A bioengineering student undertaking a ‘year in industry’ placement with the University of Sheffield AMRC Design and Prototyping Group has been inst …