Optimisation of FDM composite lay-up tooling for additive manufacture

Published:

Researchers at the AMRC Design & Prototyping Group have succeeded in cutting the time take to make a suite of carbon composite lay up tools by more than 45 per cent, while reducing the amount of support material needed by more than 80 per cent.

Comparison of the original tool (right), against the larger optimised version

The Group designed and additive manufactured (AM) the tools as part of a larger project.

Optimisation of FDM composite lay-up tooling for additive manufacture

The initial AM tool design followed a somewhat traditional form and the savings were achieved by applying design for additive manufacturing principles, using, amongst other things, tool path data, including the width of deposited material bead, generated by the software associated with the production equipment, a Stratasys Fortus900mc.

For detailed information about Optimisation of FDM composite lay-up tooling for additive manufacture contact Mark Cocking:

m.cocking@amrc.co.uk

Click here to download the full case study >>

Related News

Collaboration helping to make the AMRC ‘special and unique’
08/11/2023
This year’s annual AMRC Technical Fellows conference was the biggest yet after more than 100 attendees from across the industrial partnership and AMRC joi …
3D scanner upgraded for automated composite inspection promises big benefits for aerospace and automotive industries
12/07/2018
A 3D optical scanner upgraded for the automated inspection of composites is being put through its paces at the University of Sheffield Advanced Manufacturing Re …
Return of the MACH
17/03/2022
Four years after the University of Sheffield Advanced Manufacturing Research Centre (AMRC) wowed thousands of visitors to MACH by using a Caterham 7 sports car …
AMRC composites expert joins delegation in Japan to drive global automotive innovation
23/05/2018
A COMPOSITES expert from the University of Sheffield’s Advanced Manufacturing Research Centre (AMRC) has joined an automotive delegation in Japan to seek …